central conveying system

The central conveying system is an automated raw material conveying and management solution designed for the industrial manufacturing field, particularly suitable for industries such as plastic processing, chemical engineering, and new energy. The following are its core points:

1、 System composition and principles

Modular architecture

Main control system: integrates PLC, sensors, and touch panels to achieve full process automation monitoring and parameter adjustment (such as drying temperature, raw material ratio).
Conveyor unit: using vacuum or positive pressure dense phase pneumatic conveying technology, the raw materials are transported from the storage tank to the drying system through a centralized pipeline, and then redistributed to the processing equipment.
Auxiliary equipment: including dust recovery device, metering and proportioning machine, and dedicated screw conveying pump, suitable for high viscosity materials and clean workshop needs.

Dynamic control process

By collecting real-time equipment operation status and material consumption data, the conveying volume, drying cycle, and color matching ratio can be automatically adjusted to reduce manual intervention.
Support the "one machine, one pipe" design to avoid cross contamination of raw materials, while ensuring transportation stability through cyclic cleaning of pipelines.
2、 Core technological advantages

Production efficiency improvement

The 24-hour continuous feeding capacity increases equipment utilization by more than 60%, especially suitable for multi variety, small batch flexible production scenarios.
Automated color matching and cold material recycling functions reduce downtime for material replacement, achieving zero delay switching in coloring processes.

Strengthening quality control

The central dehumidification and drying system can control the moisture content of raw materials below 0.02% to ensure consistency in product molding.
The dust filtration device meets the standard of Class 10000 dust-free workshop, avoiding finished product defects caused by raw material pollution.

Energy saving and cost optimization

The centralized feeding mode reduces single machine energy consumption and overall electricity costs by 20% -30%.
By accurately measuring and proportioning (with an accuracy of 4 ‰), raw material waste is reduced, resulting in annual cost savings of over 15%.
3、 Industry application scenarios
Typical technical adaptation solutions for domain requirements
Plastic injection molding multi-color combination, high cleanliness vacuum conveying+central color matching unit
New energy battery high viscosity material conveying positive pressure dense phase conveying+screw pump
Medical packaging sterile environment guarantee HEPA filtration+closed-loop control system
Explosion proof requirements for hazardous chemicals in chemical raw materials - ATEX certified equipment+remote monitoring
4、 Intelligent upgrade direction
Industrial Internet of Things Integration
Integrate with MES/ERP system to achieve real-time linkage between production planning and material scheduling.
Abnormal warning mechanism
Predicting pipeline blockages or equipment failures through AI algorithms and triggering maintenance instructions in advance.
Flexible expansion capability
Modular design supports rapid addition and removal of feeding units to meet the expansion needs of the production line.

This system reconstructs traditional production processes through automation and intelligent technology, and has become the core infrastructure for modern manufacturing to achieve cost reduction and efficiency improvement.